Mastars is a global manufacturer of plastic and metal products from prototyping to mass production for many fortune 500 companies

Production technologies offered are: Injection mold manufacture (up to 15,000 kg. weight) Injection molding on a range of 60 machines from 60T to 1000T clamping force. Parts can be in any general polymers and most specialized engineering polymers. Pressure die casting tooling and casting on machines up to 800T clamping force Extrusion in both plastic and aluminium. Press/Stamp tooling & parts. Metal Injection Molding. Sheet Metal fabrication & laser cutting. Rapid Prototyping technologies off...

Production technologies offered are: Injection mold manufacture (up to 15,000 kg. weight) Injection molding on a range of 60 machines from 60T to 1000T clamping force. Parts can be in any general polymers and most specialized engineering polymers. Pressure die casting tooling and casting on machines up to 800T clamping force Extrusion in both plastic and aluminium. Press/Stamp tooling & parts. Metal Injection Molding. Sheet Metal fabrication & laser cutting. Rapid Prototyping technologies offered are: CNC machining in a wide range of polymers including ABS, ABS-PC blend, Nylon-filled and unfilled, PMMA, POM, PP, PEEK & ULTEM. Visually clear parts can be made in ABS, PC & PMMA and these can also be tinted. CNC machining in most generally available metals. We have also manufactured highly complex metal prototypes using a combination of cnc/spark erosion/wire cutting/laser cutting. Prototype/low volume injection mold tooling and parts. Prototype/low volume pressure die casting tooling and parts. Vacuum casting in a wide range of plastic and rubber like polyurethanes. 3D printing (SLA& SLS) for both plastic and metal For plastic prototype parts we usually use CNC in preference to SLA/SLS because of greater accuracy/ability to use production intent material/more realistic testing. A typical example is a generic hand drill housing which, produced as cnc/abs, costs around £300 delivered to Europe. The same item as SLA or SLS would cost around £1000 manufactured in Europe. Surface treatment offered are: (these were done by long-term subcontractors) Graining & Texturing Painting/Sill printing Powder coating E-Coating Sand blasting Normal anodizing & Hard anodizing Chrome plating Normal zinc/nickle plating & Rogard Supreme 500 plating Core capabilities/advantages: One stop solution from engineering/prototyping to tooling/mass production Agile project management with 10 qualified project managers 35+ engineers based on DFM engineering/design 20+ years customized parts/products manufacturing experiences Value-added services for our valued customers: Provide DFM(Design For Manufacturability) free of charge Provide Mold Flow free of charge Provide ISIR/PPAP free of charge Quick response with excellent English communication background Quality assurance, free replacement can be provided. FOC samples Etc...